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Rotary Kiln Technology

The Rotary kiln Technology, marketed by Pulse Energy converts energy contained in biomass and other fuels to generate electrical power which is usually sold directly into the local electricity grid under a power purchase agreement.

The heat of combustion from the fuel is released in the rotary kiln system. The kiln core temperature is maintained at about 1200 degrees C to ensure complete combustion of the fuel. The design often incorporate preheating of the combustion air to provide additional combustion stability and efficient fuel utilisation. 

The hot gases from the kiln system at high temperature enter the steam generator to produce superheated steam at 420oC and 4200 kPag. On a standard unit, steam is used to drive a condensing steam turbine, which is coupled to a generator to produce 10 MW of electrical power at 6,300 volts.  This can be varied on a case by case basis. Steam discharging from the turbine is condensed in a surface condenser; the condensate is fed to a de-aerator via pumps and heated to release the non-condensable gases in the feed water. Heat rejected in the condenser is dissipated in mechanical-draft cooling towers.

Prior to the engineering and design optimisation phase of the entire system, Pulse Energy conducts a series of experimental trials to determine the combustion characteristics of the fuel in order to select the efficient kiln and boiler parameters.  The trials are conducted in a Pullenvale, Queensland, Australia facility where a dedicated kiln is located. 

 

Plasma Technology

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pulse Energy has recently taken a local partner role in a venture created to develop waste to energy plants in Australia and New Zealand which will produce electricity from Municipal Solid Waste in an environmentally friendly manner. Using proven cutting edge technology under excusive licence these projects use a Plasma Resource Recovery Process to gasify waste and are able to treat hazardous products; including medical waste, PCBs, solvents, small arms ammunition and explosives as well as Municipal Solid Waste (MSW).

A feed system transfers waste to the high temperature Plasma Destruction Chamber. In the chamber, inorganic wastes are vitrified into molten slag and organic wastes are dissociated into elemental components. The product gas from the Destruction Chamber is quenched and scrubbed, and can be reclaimed as a fuel for electricity generation.

 

The benefits of this Plasma technology:-

 

  • Proven technology.
  • Conversion of hazardous waste to non-hazardous, recyclable by-products.
  • Environmentally sound and friendly process.
  • Permitted as a non-incinerator.
  • Robust technology to accept a wide variety of wastes.
  • Easily meets new air emission standards.
  • Dioxins & furans emissions almost undetectable.
  • Destruction & removal efficiencies greater than 99.99%.
  • Residual liability is eliminated.
  • Economic recovery options available from product gas.
  • Recovery of precious metals and ferrous metals.
  • Nothing has to go to a landfill!
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